Machine Monitoring System Built for Manufacturing
Pulsar's machine monitoring system gives you real-time visibility into every machine on your shop floor, from steel cutting to plastic molding. Track production automatically and generate reports in minutes.
Monitoring machine data with a reliable, real-time platform
Pulsar pulls data directly from your machines and delivers real-time metrics without relying on PLCs.
Monitoring system that pulls data directly from your machinery and equipment, with OEE and 25+ key metrics.
Digital Andon with customizable alerts via push notifications, SMS and email to detect and escalate problems with agility.
Advanced analytics and automated reports to identify patterns and improve processes.
What is a machine monitoring system?
Digitizing your manufacturing operation doesn't mean replacing equipment. It means adding intelligence to what you already have. Machine monitoring enables visibility of your manufacturing processes. Systems such as Pulsar automatically collect and analyze machine data such as:
- OEE (Overall Equipment Effectiveness)
- Machine utilization
- Cycles
- Planned and unplanned stops
- Production
- Energy
- and other production metrics
Using this type of solution allows you to rely less on machine operators, who often perform manual logging based on observation and memory. These reports are imprecise and also time-consuming, as they require significant time for cleaning and consolidation.
In Manufacturing sectors like metalworking, where older equipment is still active and unplanned stops are costly, knowing exactly what’s happening (and when) is key to productivity. Knowing whether a CNC machine is running or how many strokes a metal stamping press is hitting in a given time brings clearer process visibility and a better sense of where to improve.
How does Pulsar track machine data?
Our solution uses Industry 4.0 technology, industrial sensors, smart cameras, and instrumentation to remotely monitor both new and legacy machinery. The process is fast and doesn't need PLC access.
Based on your manufacturing processes, we place the right hardware at key points to enable automated machine data collection and turn your data into valuable insights from day one. With our solution, you can automatically track your production performance such as downtime, cycles, and defects in real-time from a single, modern interface.
Your team gets instant alerts on any device, so they can focus on solving problems rather than finding them, thanks to real-time factory visibility.
Real time machine monitoring
Pulsar gives you real-time factory visibility into your performance, so you can act fast and stay productive. Dive into historical reports and key metrics like OEE (Overall Equipment Effectiveness), machine stops, production, machine speed, utilization, and more. From live machine monitoring to improving productivity, Pulsar is a platform that helps you to regain control of your shop floor and leverage the most out of your operations.
Pulsar's key benefits
Replace spreadsheets with real-time machine data
With real time monitoring and automatic data collection, you get accurate performance metrics shift by shift. Monitor your downtime in real time and track your OEE with the latest data-driven technology. Stop relying on manual logs and inconsistent reports that take ages to build.
Maximize output on your existing machines
Stay in control of your machinery without being on the shop floor. Detect unplanned stops automatically and identify underutilized equipment to boost performance without investing in new machinery.
Align your team with precise data
With a modern monitoring system, you can analyze data from your machines through automated historical reports. Schedule machine production reports to be delivered by email, analyze interactive charts and Pareto diagrams, and quickly identify patterns and optimization areas in your processes. Streamline analysis with daily reports and maintain control of your operations.
Real time factory visibility
Track industrial processes automatically, all from a single platform
Keep your team informed of everything happening on the shop floor. No manual reports. No delays. No incomplete data.
Measure downtime, OEE (Overall Equipment Effectiveness), production output, cycle times, machine speed, energy consumption, and more KPIs.
Centralize monitoring and production visibility across all machine types and manufacturing processes in one unified system.
Generate advanced, interactive reports in seconds instead of spending hours compiling data manually.
Manufacturing visibility for factories with mixed machines
Most production floors have a mix of old and newer machines, and in metalworking and plastics manufacturing, that’s just how it is. These machines were built to last, and they do. But while they keep running, the market doesn’t stop moving. Customer demands keep rising. Lead times shrink. And keeping up with operating efficiency means being faster, smarter, and more flexible than ever.
This mix of old and new machines makes factory floor visibility a constant challenge. Not all your machines speak the same language. Connecting them one by one is time-consuming and expensive: legacy equipment often lacks native connectivity, leaving critical production data locked in silos or entirely unrecorded.
This environment forces teams to rely on manual checks, spreadsheets, and fragmented reports, slowing decision-making and increasing the risk of errors. Without a unified, real-time machine monitoring view, managers can’t accurately track performance or respond quickly to issues in your manufacturing operation.
Pulsar's monitoring system talks to all your machines through industrial sensors and adaptable hardware, regardless of brand, age, or level of automation. No interfering PLCs, no ripping things out. Just real time production and insights across your factory.
The impact of factory visibility
Factory floor visibility operates on multiple levels: reports that feed production planning, dashboards and alerts that notify problems, and most importantly, what happens in real time on the shop floor.
Shop floor monitoring is particularly critical because it's where production, maintenance, and quality teams align. Today, many factories use stack lights and visual indicators to alert about problems on production lines, but that doesn't always provide the context you need to act. When machine operators, supervisors, and coordinators have real-time access to metrics like Overall Equipment Effectiveness (OEE), production speed, downtime, and defect rates, they can make informed decisions and solve problems fast, before they impact their production processes.
Industrial facilities where indicators are clear and accessible to everyone are more efficient, more agile, and solve problems faster. The result is better efficiency, reduced downtime, reduced costs, and truly effective operations.
Provide factory visibility with alerts and metrics of what's happening on the production line
Get clarity on machine status at any time, whether on the shop floor or remotely
Align production and maintenance teams toward the same goals
Analyze and discover opportunities to optimize processes and your operations
Real-time data without PLC requirements
At Pulsar we use devices, industrial sensors, smart cameras and digital technologies to monitor industrial machines of different types and ages, without the need of PLC access. This way you can digitize your production processes and operations while maximizing the productive capacity of your equipment.
Machine monitoring, regardless of process, age, or model
Doypack, case packers, canning machines, baggers, and more.
Liquid fillers for food, chemicals, and beverages.
Injection molding, blow molding, thermoforming, extrusion, recycling, and more.
Presses, benders, welders, punch presses, laser cutters, and more.
Welders, shears, benders, presses, aluminum injectors, and more.
Assembly, glass, electronics, textiles, printing, and more.
How we benefit our clients
Results achieved by our clients using our real-time monitoring system.
Digitize your operations and drive growth with Pulsar
Our machine monitoring platform supports companies and shops across 20+ industries.
Enable real-time monitoring for any machine—regardless of type, model, or age, without interfering PLCs.
We collect data automatically and make it accessible to your team from a single, intuitive platform.
Our platform can be installed in a single visit, requires minimal setup, and includes technical support.
Request a custom demo
Discover how our machine monitoring system can help you improve your manufacturing visibility and drive efficiency.
