OEE Monitoring Software for Every Machine
Pulsar's OEE monitoring software gives you real-time visibility into your shop floor from any device, anywhere. Automatically track production efficiency, catch issues as they happen, and turn insights into action. Our flexible hardware can track OEE on legacy machines without a PLC, alongside newer equipment.
See production efficiency in real time, anywhere
Automated OEE monitoring, downtime, speed, production, energy, and 25+ manufacturing KPIs.
Digital Andon with customizable instant alerts via SMS and email to detect and escalate problems with agility.
Advanced analytics and automated reports to identify patterns and improve processes.
Real-time insights from the shop floor
Pulsar gives you real-time visibility into your production efficiency, so you can act fast and stay productive with live monitoring and long-term insights from the shop floor. Dive into historical reports and key metrics like OEE, production, downtime, availability, and more. Our platform helps you to regain control of your industrial plant and leverage the most out of your existing machines.
What is an OEE Monitoring Software?
An OEE Monitoring Software tracks and analyzes the production efficiency of your machines and production lines. It automatically collects real-time data on availability, performance, and qualit: the three core components used to calculate the Overall Equipment Effectiveness (OEE).
Stop relying on manual reports or memory: technology solutions such as Pulsar provides a clear view of where time and productivity are lost. It gives you actionable insights and enable your team to make smarter decisions, reduce downtime, and improve output across your plant with real-time metrics.
OEE Software Key Benefits
- Improve your operations visibility.
See your manufacturing KPIs in real time and know exactly what’s happening on your shop floor any time, anywhere. Identify production efficiency issues and track machine performance directly from any device with Internet access. - React quickly to issues.
Get instant alerts when a machine stops or something goes off track. Keep your team in the loop and take action right when it’s needed, leveraging up-to-date information. - Make better decisions.
Get accurate and timely data from both legacy and new machines that you can trust. Drive continuous improvement transforming data into actionable reports and automated analytics.
Why calculate manufacturing KPIs and OEE automatically
Calculate in seconds, focus on fixing
Calculate OEE on legacy machines without PLC—and also newer models—in real time and generate reports automatically. No need for spreadsheets or manual data entry. Spend that time reducing downtime, improving cycle times, and making decisions that move production forward.
Reports and Paretos at your fingertips
Automated manufacturing KPIs let you generate historical reports and Pareto charts by machine, line, or plant in seconds. Everything you need to pinpoint the root causes hurting production most, in one place.
Keep your team aligned on production efficiency
Stop dealing with conflicting report versions. With Pulsar, everyone from the shop floor to management works from the same real time production data.
Pulsar brings live manufacturing KPIs to your shop floor
Our technology turns raw machine data into actionable, real-time performance indicators you can act on.
The challenge of tracking OEE on legacy machines without PLC
Mixing old and new machines is one of Manufacturing’s biggest challenges. Legacy equipment often wasn’t built to share production data, while newer machines might use proprietary systems or controllers that don’t speak the same language. The result? Operations directors and plant managers are left with a partial view of their manufacturing operations and production efficiency: scattered tools, incomplete processes, and teams spending too much time merging reports together manually.
This challenge shows up across many industries and shop floors—metalworking, food and beverage, packaging, and electronics—especially in factories that have grown or modernized over time. It’s not unusual to see an old metal stamping press running next to a state-of-the-art production line. They both matter. More importantly, they both generate valuable data. But without a way to track OEE on legacy machines without PLC, you're stuck with blind spots or forced into costly integrations.
That’s where Pulsar comes in. Our OEE monitoring software connects across machines—legacy and new—to give you real-time visibility of your processes and manufacturing KPIs without replacing your existing equipment. Gain insights from the shop floor no matter where you are. Drive OEE improvement and increase production efficiency with a modern manufacturing solution for all your processes.
How we benefit our clients
Results achieved by our clients using our OEE software.
Drive your production efficiency with Pulsar
Enable real-time monitoring for any machine—regardless of type, model, or age, without interfering PLCs.
We collect data automatically and make it accessible to your team from a single, intuitive platform.
Our platform can be installed in a single visit, requires minimal setup, and includes technical support.
Request a custom demo
Discover how our automated monitoring software can help you to optimize your manufacturing processes.
