Technology for Manufacturing Efficiency: Same Machines, Smarter Results
Pulsar helps plant managers and operations leaders unlock real manufacturing efficiency without replacing equipment or buying new machines. With real-time visibility into metrics such as OEE, speed, downtime, and output, Manufacturing companies get a clear, actionable view of their operations from any device. Managing and optimizing processes requires less effort when powered by Pulsar’s technology.
Automated Manufacturing Metrics
Pulsar connects to machines and production lines using industrial sensors to automatically capture real-time data and manufacturing metrics, without relying on manual logging. Our technology for manufacturing efficiency enables you to regain control of your shop floor with clarity and accuracy.
Why Manual Tracking is the Enemy of Efficiency?
To maintain efficiency and key productivity indicators such as OEE, plant managers need all the information they can get from their daily operations. Without data, they can’t react, correct, and make the best decisions for the shop floor. This includes KPIs such as downtime, speed, performance, and quality, among other manufacturing metrics.
When data is delayed, inconsistent, or incomplete, the ability to manage manufacturing efficiency gets compromised. If the data you’re analyzing isn’t accurate, you could end up blaming the wrong machine or process. That means you might waste hours without actually fixing the real problem. In addition to this, manual logging and spreadsheets take too much time to clean and merge, often taking hours or days to finish. So by the time the reports are ready, a new issue arrives.
With Pulsar, data comes straight from the machine thanks to its industrial sensors that can connect with machines of different ages, models and brands, without the need to access the PLC. You see the issues as they happen, from a smartphone or a laptop, not at the end of the week. You get instant alerts whenever a critical machine stops. With a couple of clicks, you analyze reports with all your historical information and start making a path to action. That means your team can solve problems fast and get back to what they do best: running a high-performing plant.
Improving operations for a wide range of industrial sectors
Leaders Trust Pulsar for OEE Monitoring
Traceability and visibility of operations
Real-time monitoring and automated logging capture everything that happens on the floor in a clear and objective way. It makes it easier to see where quality issues started, why a machine went down, and what really happened during that night shift without the need to chase anyone down.
Continuous improvement programs
Tracking manufacturing metrics such as efficiency in real-time gives teams precise, neutral data directly from the machine. Instead of relying on assumptions or periodic reports, you get continuous input from the floor. This allows you to test, iterate, and target key issues with confidence—faster.
Agile Communication for high-volume production
In high-volume operations, even small delays can affect your production lines. Real-time monitoring keeps your team aligned by instantly flagging issues. With immediate visibility and shared data, teams can react fast and keep lines running at full speed.
Critical Machines: The Key to Manufacturing Efficiency
Critical machines and lines are the backbone of your production: if they go down or underperform, the entire line feels it. These machines can be considered critical because of different factors: because they operate 24/7, because their processes impact the whole production, or because their processes take a lot of time or effort and any issue is costly to fix.
Monitoring critical machines in real time gives you the visibility to prevent small issues from becoming production killers. It also reveals patterns that might be difficult to detect on paper: microstops, inconsistent cycle times, and speed variations that eat into your efficiency quietly but relentlessly.
The truth is efficiency issues can't be permanently fixed, only managed. By tracking key machines with precision, you can allocate resources more effectively, optimize your production capacity, and align your team on what truly impacts production.
With a monitoring software like Pulsar, you can track your machines and lines' productivity in real-time, leveraging live manufacturing metrics, resulting in less effort, more action, and better results for your company.
How we benefit our clients
Results achieved by our clients using our Manufacturing efficiency technology.
Digitize your operations and drive growth with Pulsar
Enable real-time monitoring for any machine—regardless of type, model, or age, without interfering PLCs.
We collect data automatically and make it accessible to your team from a single, intuitive platform.
Our platform can be installed in a single visit, requires minimal setup, and includes technical support.
Request a custom demo
Discover how our OEE monitoring technology can help you improve your key productivity metrics.
