Production Monitoring Software: Real-Time Insights for Production Lines
Whether you’re running a beverage bottling line, managing high-pressure injection molds, or stamping metal at scale, every second counts. With Pulsar’s Production Monitoring Software, you can stay on top of fast-moving operations by tracking machine performance, cycle times, and downtime in real-time. Older machines with no PLC? No problem. Our industrial sensors track your production lines without disrupting your flow.
Keep your lines running smoothly—from anywhere
Monitor industrial processes and how fast and efficient are your machines with a production tracking software.
Let your team know whenever there’s an issue. Get SMS or email notifications in seconds.
Access historical data and root cause reports to support production optimization.
Automated Tracking & Data
Leveraging our industrial sensors, we can connect to older and newer machines, as well as automatic and semiautomatic production lines. Monitor speed, output, OEE, cycle times, production, and unplanned downtime with precision without complex installations or interfering with PLCs. All your data, one simple dashboard, accessible from your laptop, tablet, or phone.
Lack of Visibility on Shop Floors? Try our Data.
When your production isn’t reaching goals, it’s not just missing output—it’s lost visibility. Without real-time data, you’re left guessing which machine is dragging you down or why a shift underperformed. Pulsar’s Production Monitoring Software gives you clarity on what’s happening in every shift. It helps you understand better how your critical machines and lines operate, so you can stop reacting to symptoms and start fixing root causes.
Whether it's a bottle filler that's lagging or an injection molding machine with unplanned stops, Pulsar allows you to monitor and capture your machine performance. With instant alerts and historical reports, your team gets the clarity they need to act fast and drive production optimization. Let data lead the way.
Benefits of Production Tracking System
- Know what’s happening—now.
View live production metrics from any device. Track each machine, each shift, and each line with minute-level precision. - Respond without delay.
When something breaks down or slows down, everyone knows. No need to dig through paperwork or wait for reports. - Make decisions with confidence.
Use real-time and historical data to optimize your production, plan your shifts, and enhance the productivity of your existing assets.
What Is Production Monitoring Software?
Production Monitoring Software gives you real-time visibility into how your machines are actually performing—not how you think they’re performing. Instead of relying on shared knowledge, paper logs, or monstrous Excel files, Pulsar gives you live data on uptime, speed, output, and more.
For food and beverage, consumer packaged goods, metal and plastic companies, counting units with precision is essential. Whether you’re filling bottles, molding plastics, or stamping automotive parts, Pulsar connects to your machines without interfering with PLCs and shows you exactly where your production is losing efficiency.
With this type of software, it's not only easier to keep control of your production lines and machines, but it also helps you make better decisions based on objective data. Implementing it is key to production optimization, improving manufacturing productivity on shop floors, reducing downtime, and keeping operations agile and competitive.
Production Monitoring: Use Cases
Traceability and visibility of operations
Real-time monitoring and automated logging capture everything that happens on the floor in a clear and objective way. It makes it easier to see where quality issues started, why a machine went down, and what really happened during that night shift without the need to chase anyone down.
Production optimization & continuous improvement
Real-time tracking software gives teams precise, neutral data directly from the machine. Instead of relying on assumptions or periodic reports, you get constant input from the plant floor which enrich your optimization processes and continuous improvement programs. This allows you to test, iterate, and target key issues with confidence—faster.
Agile Communication for high-volume production
In high-volume operations, even small delays can affect your production lines. Real-time monitoring keeps your team aligned by instantly flagging issues. With immediate visibility and shared data, teams can react fast and keep lines running at full speed.
Monitor any machine, regardless of process, age, or model
Doypack, case packers, canning machines, baggers, and more.
Liquid fillers for food, chemicals, and beverages.
Injection molding, blow molding, thermoforming, extrusion, recycling, and more.
Presses, benders, welders, punch presses, laser cutters, and more.
Welders, shears, benders, presses, aluminum injectors, and more.
Assembly, glass, electronics, textiles, printing, and more.
How we benefit our clients
Results achieved by our clients using our production monitoring software.
Digitize your operations and drive growth with Pulsar
Enable real-time monitoring for any machine—regardless of type, model, or age, without interfering PLCs.
We collect data automatically and make it accessible to your team from a single, intuitive platform.
Our platform can be installed in a single visit, requires minimal setup, and includes technical support.
Request a custom demo
Discover how our monitoring software can help you to optimize your manufacturing processes.
