Production Monitoring Software: Real-Time Insights for Production Lines
Whether you’re running a beverage bottling line, managing high-pressure injection molds, or stamping metal at scale, every second counts. With Pulsar’s Production Monitoring Software, you can stay on top of fast-moving operations by tracking machine performance, cycle times, and downtime in real-time. Older machines with no PLC? No problem. Our industrial sensors track your production lines without disrupting your flow.
Keep your production lines running smoothly—from anywhere
Monitor industrial processes and how fast and efficient are your machines with an specialized software.
Let your team know whenever there’s an issue on the plant floor. Get SMS or email notifications in seconds.
Access historical data and root cause reports to support production optimization and informed decisions.
Automated Tracking & Data
Leveraging our industrial sensors, we can connect to older and newer machines, as well as automatic and semiautomatic production lines. Monitor speed, output, OEE, cycle times, production, and unplanned downtime with precision without complex installations or interfering with PLCs. All your data, one simple dashboard, accessible from your laptop, tablet, or phone.
Lack of Visibility on Shop Floors? Try our Data.
When your production isn’t reaching goals, it’s not just missing output: it’s lost visibility. Without real-time data, you’re left guessing which machine is dragging you down or why a shift underperformed. Pulsar’s Production Monitoring Software gives you clarity on what’s happening in every shift. It helps you understand better how your critical machines and lines operate, so you can stop reacting to symptoms and start fixing root causes.
A lack of shop floor visibility is often caused by manual data collection, where information is recorded on paper or spreadsheets and reviewed only after the fact, leading to delays and inaccuracies. It is also common for production data to be spread across disconnected systems, with machines and software that do not communicate with each other, preventing a unified view of operations. On top of that, having different definitions of key metrics (which tends to happen when you have different machines) across teams make reports difficult to compare and analyze, limiting their value for decision-making.
Whether it's a bottle filler that's lagging or an injection molding machine with unplanned stops, Pulsar allows you to monitor your plant floor and capture your machine performance. With instant alerts and historical reports, your team gets the clarity they need to act fast and drive production optimization and continuous improvement. Let data lead the way.
Benefits of Production Tracking System
- Know what’s happening—now.
View live production metrics from any device. Track each machine, each shift, and each line with minute-level precision. - Respond without delay.
When something breaks down or slows down, everyone knows through notifications, alerts or a visual interface. No need to dig through paperwork or wait for reports. - Make decisions with confidence.
Use real-time and historical data to optimize your production, plan your shifts, and enhance the productivity of your existing assets.
What Is Production Tracking Software?
Production Tracking Software gives you real-time visibility into how your machines are actually performing, not how you think they’re performing. Instead of relying on shared knowledge, paper logs, or monstrous Excel files, Pulsar gives you live data on uptime, speed, output, and more.
Today, almost every manufacturing plant has some form of production data, but that does not mean the data is high quality or truly useful. Good production data is accurate, real-time, and actionable. It does not just tell you what happened after the fact, it tells you when it happened, where it happened, and why it happened.
High-quality data is tied directly to machines or specific production processes, removing interpretation and manual bias. More importantly, it captures key metrics in a consistent and standardized format that is easy for the entire team to access, understand, and use. When data is reliable and clear, teams can make faster decisions, align on priorities, and focus on improvements that actually move production forward.
For food and beverage, consumer packaged goods, metal and plastic companies, counting units with precision is essential. Whether you’re filling bottles, molding plastics, or stamping automotive parts, Pulsar can enable data collection from your machines or production lines without interfering with PLCs and shows you exactly where your production is losing efficiency. Production tracking focuses on machine data, automating collection and making it easier for your team to understand what happened.
With a data-driven solution, it's not only easier to keep control of your production lines and machines, but it also helps you make better decisions based on objective production data. Implementing it is key to production optimization, driving continuous improvement programas, improving manufacturing productivity on shop floors, reducing downtime, and overall keeping operations agile and competitive.
Production Monitoring: Use Cases
Traceability and visibility of operations
Real-time monitoring and automated logging capture everything that happens on the floor in a clear, objective, and consistent way. This makes it easier to identify exactly where quality issues started, understand why a machine went down, and see how events unfolded over time. You can also review what really happened during a night shift or off-hours run without relying on manual notes, assumptions, or chasing people down for explanations.
Production line optimization & continuous improvement
Real-time tracking software gives teams precise, neutral data directly from the machine, creating a reliable foundation for decision-making. Instead of relying on assumptions or periodic reports, you receive a constant stream of input from the plant floor that reflects what is actually happening in real time. This data enriches daily workflows and continuous improvement programs, making them more grounded and actionable. As a result, teams can test changes, iterate faster, and optimize production processes with greater confidence, agility, and consistency.
Agile Communication for high-volume operations
In high-volume operations, even small delays can quickly ripple across your production lines and impact overall output. Real-time production monitoring keeps teams aligned by instantly flagging issues as they occur, rather than after the fact. With immediate visibility and shared, reliable data, operators, supervisors, and maintenance teams can react faster, coordinate more effectively, and take action before minor disruptions turn into major losses, helping keep lines running at full speed.
Keep control of your processes
Without visibility, there's no way to improve. Pulsar helps manufacturing companies that want to increase output and boost plant productivity. By providing a single platform to manage and analyze productivity data, it supports the creation of a single source of truth for your processes and makes it clear where to focus to improve.
Monitor any machine, regardless of process, age, or model
Doypack, case packers, canning machines, baggers, and more.
Liquid fillers for food, chemicals, and beverages.
Injection molding, blow molding, thermoforming, extrusion, recycling, and more.
Presses, benders, welders, punch presses, laser cutters, and more.
Welders, shears, benders, presses, aluminum injectors, and more.
Assembly, glass, electronics, textiles, printing, and more.
How we drive growth with our cleintes
Results achieved by our clients using our monitoring software.
Transform your industrial productivity with Pulsar
Enable real-time monitoring for any machine—regardless of type, model, or age, without interfering PLCs.
We collect data automatically and make it accessible to your team from a single, intuitive platform.
Our platform can be installed in a single visit, requires minimal setup, and includes technical support.
Request a custom demo
Discover how our production line monitoring software can help you to optimize your manufacturing processes.
